DIAMOND LAPPING & POLISHING ACCESSORIES/CONSUMABLES HIGH PRECISION SURFACE FINISHING

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KEMET DIAMOND COMPOUND

Packed in the unique Applikator to prevent wastage, Kemet Diamond Compound is specially formulated for the lapping and polishing of Tool Steels which provides rapid stock removal and super fine finishes.

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         Kemet Diamond Products are manufactured by 

Kemet International Ltd

 

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DIAMOND PRODUCTS

Kemet Diamond Products are available in Standard grade,manufactured with Mono crystalline Diamond Powder,or in our SUPERIOR Premier grade, manufactured with Polycrystalline Diamond Powder. For Kemet Standard and Premier Grades only the highest quality virgin Diamond Powder is used, which must satisfy two important criteria–Shaping and Grading.

tool-n-die-5KEMET LAPS For use with Kemet Diamond Compound. Manufactured from a homogeneous mixture of synthetic resins, metal particles with controlled porosity. Holds diamond particles firmly, ensuring efficient stock removal, consistent and better quality surface finish.

 


 

tool-n-die-6KEMET ACCESSORIES All accessories are manufactured under stringent quality control and contamination consideration to enable high quality surface finishing results.

Hard & Soft Wood Lapping Sticks,Bob & Cones.
FeltCones & Bobs.
Bristle And Nylon Brushes.


 

tool-n-die-7GESSWEIN STONES & KEMET STONES Manufactured to suit the mould and die makers requirement for use manually or with the micro motors. The most popular stones are the EDM, MF, DF and OT Series for removed of machining marks on different tool steels rapidly.It provides a consistent surface finish suitable for diamond compound lapping and finishing operations.

 


 

tool-n-die-8ARTIFEX ELASTIC BONDED ABRASIVES Principally used with micro motors or air grinders for quick reflective finishing of runners, cores, cavities and rust removal which permits smooth material flow and asthetic finishes. Available in various grit and point sizes.

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URAWA MINITOR MICRO MOTOR

Manufactured by Urawa which is the first company in the world to develop the micro motors. They are available in medium speed with high torque, high speed with high torque, and ultra high speed.A selection of various head units which are interchangeable with the micro motors and reciprocating units for special application.

URAWA MINITOR ULTRASONIC

Suitable for rapid removal of EDM scales and hard to reach areas. Ideal for prolonged use where operator fatigue is a consideration.Power controller has automatic feedback system for frequency control and variable speed function

KEM WELDER FOR THE RAPID BUILD-UP & REPAIR OF MOULDS & DIES

The Kem welder is a powerful welding machine specially developed for the repair of steel moulds in the plastics and rubber industries. It uses electrical energy to operate as a resistance welding machine and this energy, injected by pulsation and controlled accurately by a micro-processor, together with pressure on the electrode, make it possible to apply welding material directly to a mould.The relatively high current to the Kem welder, with its short pulsation time, ensures a low heat input that creates a zone of very little heat within the mould being repaired. The disturbance free structure of the mould guarantees a top quality repair.

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accu-lube lubricant

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ACCU-LUBE LUBRICANT AND MICRO-LUBRICANT SYSTEM

Environmentally Safe Lubricants and Micro-Lubrication System for

Near-Dry Machining

Bench Mounted Precision Diamond Flat Lapping And Polishing Machine.

The bench-mounted Kemet 15 Lapping machine has a rigid metal construction with a height adjustable worktable. The machine incorporates a digital Process Time and fully automatic Liquid Diamond Dispensing System.

Options

  • Variable Speed
  • Suitable For Lift Off Disc System

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Precision Diamond Flat Lapping And Polishing Machine.

The Kemet 24 has rigid welded tubular section steel frame, which supports the gearbox, drive motor and worktable. It also houses an integral abrasive compound feed and waste tank positional behind lift-off access panels. The machine incorporates a soft starting feature, which smoothly accelerates the lapping plate from stand still to full speed, over a pre-determined time period.

Options

  • Variable Speed
  • Temperature Control
  • Drop Table
  • Pneumatic Lift Or Open Face
  • 3 or 4 Rings Versions

Kemet composite lapping plates are manufactured from a homogeneous mixture of synthetic resins, metal particles and other materials.The plates are ideal for today’s advanced lapping technology,especially when used with Kemet Liquid Diamond

Kemet Ultrasonic Cleaning Equipment

  • Industrial Ultrasonic Cleaning System
  • Aqueous Spray System
  • Fully Automatic Cleaning System

TECHNICAL SERVICES
Kemet Far East is equipped with the most comprehensive Lapping, Polishing, Honing, Abrasive Flow Machining and Sub-micron Finishing equipment. Our team of Sales and Technical personnel will be pleased to assist customers on their process requirements